FAQs

Frequently Asked Questions

ZEVAC Overview

How does ZEVAC work?

ZEVAC is an air-driven gas transfer system that captures excess natural gas pressure and compresses it into a designated receiving line or containment vessel.

Using compressed air as its power source, the system creates a pressure differential that safely evacuates gas from isolated pipeline sections without introducing air into the gas stream.

This process eliminates the need for atmospheric venting while maintaining operational control and system integrity.

Why Use ZEVAC Instead of Venting Gas?
Even in remote locations, venting natural gas releases methane — a potent greenhouse gas — into the atmosphere.

Using ZEVAC instead of open-valve venting:
  • Prevents emissions
  • Preserves sellable product
  • Reduces regulatory and environmental risk
  • Improves jobsite and operator safety
  • Supports ESG and sustainability goals
Rather than burning or releasing product you intend to sell, ZEVAC allows you to recover and reinject the product.
How long does pipeline evacuation take?

Evacuation time depends on:

  • Pipeline length and diameter
  • Initial line pressure
  • Desired final pressure
  • Available air compressor size (cfm)
  • Pressure differential

Higher air flow rates and multiple stacked units can significantly reduce evacuation time. We can provide project-specific drawdown estimates upon request.

Is ZEVAC available for purchase, lease, or service?
All mobile ZEVAC units are available for purchase, lease, or hire depending on your budget and project needs. 
How Does ZEVAC Prevent Over-Pressurization?
ZEVAC® includes adjustable over-pressure shutoff controls that can be set to your desired pressure limits.

Additional protection includes:

PRV rated up to 1500 PSIG

Technician monitoring of gauges

Configurable OPCO settings

The system automatically shuts down if pressure exceeds the preset limit.
How Do You Prevent Vacuum Conditions?
The under-pressure shutoff (UPCO) automatically prevents excessive vacuum conditions.

Technicians also actively monitor gauges throughout operation to maintain safe system pressures.
Can ZEVAC Handle Liquids?
 If liquids enter the system, it functions similarly to a pump rather than a compressor, transferring liquids into the receiving line or vessel without damage to the unit. 
What Are the Safety Features?
ZEVAC safety features includes:
  • Pressure Relief Valve (PRV)
  • Over-Pressure Cut Off (OPCO)
  • Under-Pressure Cut Off (UPCO)
  • Bleed cavity vent between air and gas systems
  • Manual gauge monitoring
These redundancies protect both personnel and pipeline integrity.

ZEVAC Mini

What is the Mini commonly used for?

 The Mini is most commonly used for distribution pipelines, from 2-6 inches. It can also be used to drawdown traps for ILI inspection projects. It will operate on gas and any Y-grade liquid, butane, propane, NGL. As well as a mixture of both gas and liquid. 

What air supply does the Mini use?
 Both the Low Pressure (LP) and Hight Pressure (HP) configurations of the ZEVAC Mini can operate using a 90 CFM air compressor or a truck's PTO compressor. 
Using ZEVAC instead of open-valve venting:
  • Prevents emissions
  • Preserves sellable product
  • Reduces regulatory and environmental risk
  • Improves jobsite and operator safety
  • Supports ESG and sustainability goals
Rather than burning or releasing product you intend to sell, ZEVAC allows you to recover and reinject the product.
How can I transport a ZEVAC Mini?

 The ZEVAC Mini is the most versatile and mobile unit in ZEVAC's equipment lineup, easily fitting in the bed of a truck or SUV. Fitted with wheels and weighing 185 lbs, the LP Mini can be lifted by two people and moved around a jobsite by one. 

How far can the Mini draw down to?
 Like all ZEVAC equipment, the ZEVAC Mini can draw down pipelines to 0 psi. This removes any and all product, both liquids and gases, from the pipeline. 
What is the Mini's operating pressure range?
The LP Mini is built to cross-compress gas from 0 - 150 psi, while the HP Mini can cross-compress gas from 0 - 1500 psi.

ZEVAC Twin

What is the Twin commonly used for?

 The ZEVAC Twin is typically deployed on distribution lines, spools, upstream and midstream assets, and for all trap applications. It is engineered to handle gas, any Y‑grade liquids (including butane, propane, and NGLs), and any mixture from 100% gas to 100% liquid. 

What air supply does the Mini use?
Both the Low Pressure (LP) and Hight Pressure (HP) configurations of the ZEVAC Twin can operate using a 185 CFM
How can the Twin be transported?

 The ZEVAC Mini is the most versatile and mobile unit in ZEVAC's equipment lineup, easily fitting in the bed of a truck or SUV. Fitted with wheels and weighing 185 lbs, the LP Mini can be lifted by two people and moved around a jobsite by one. 

How far can the Twin draw down to?
Like all ZEVAC equipment, the ZEVAC Twin can draw down pipelines to 0 psi. This removes any and all product, both liquids and gases, from the pipeline.
What is the Mini's operating pressure range?
The LP Twin is built to cross-compress gas from 0 - 600 psi, while the HP Twin can cross-compress gas from 0 - 1480 psi.

Ready to get started?

Talk with a ZEVAC Rep and start your journey to zero emissions.